Lightweight Materials & Custom Manufacturing
Lightweight Materials & Custom Manufacturing
Aikerly supplies magnesium alloy materials and manufactures custom lightweight components, with engineering support for material selection, manufacturing feasibility, and production.
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Aikerly supports the production and processing of standard and custom magnesium alloy materials through qualified manufacturing partners in China.
Material manufacturing capabilities include:
Alloy Development & Composition Control — standard and custom magnesium alloy compositions
Melting & Alloying — controlled melting and alloying of magnesium and alloying elements
Casting — production of magnesium alloy ingots and cast material
Wrought Processing — extrusion, rolling, forging, and other forming processes
Heat Treatment — material conditioning according to alloy and product requirements
Material Processing — cutting, machining, and other secondary processing where required
Surface Treatment — surface processing according to material and application requirements
Material Inspection — chemical composition, mechanical properties, dimensions, and surface quality
Material Documentation — MTRs, inspection reports, and traceability records
Material forms include:
Bars / Rods
Tubes
Sheets
Plates
Strips
Wires
Billets
Granules
Cast alloys
Extruded sections
Aikerly's current materials pages specifically state that magnesium alloy production can include melting and alloying → casting → wrought processing → heat treatment/conditioning → final inspection, with rolling, extrusion, and forging selected according to the required material form and dimensions.
Aikerly manufactures custom lightweight components using magnesium, aluminum, titanium, carbon fiber, and other materials as required.
We support machining, casting, extrusion, forging, forming, finishing, inspection, and assembly. The production process is selected according to the material, part design, quantity, tolerance, surface requirements, and target cost.
CNC Machining · Casting · Extrusion · Forging · Finishing · Inspection · Assembly
CNC machining is used for precision components, prototypes, tooling, and low- to medium-volume production.
We support:
3-axis, 4-axis, and 5-axis machining
Milling and turning
Magnesium, aluminum, titanium, steel, and other materials
Complex geometries and tight tolerances
Prototype and production parts
Casting is suitable for complex-shaped components and production quantities where tooling and repeatability are important.
We support:
Magnesium and aluminum die casting
Gravity casting
Other casting processes based on material and part requirements
Tooling and mold development
Secondary machining
Surface treatment and inspection
Typical applications include housings, covers, brackets, structural parts, motor components, and other custom components.
Extrusion is used for lightweight profiles and long or continuous sections.
We support custom aluminum and magnesium extrusions, including:
Structural profiles
Rails and frames
Heat sinks
Tubes
Custom profiles
Extruded profiles can be cut, machined, drilled, finished, and assembled according to requirements.
Forging is used for components where strength, durability, and material integrity are important.
We support forged components in suitable alloys, followed by CNC machining, heat treatment, surface treatment, and inspection when required.
Surface treatment is selected according to the material and application requirements.
Available processes include:
Anodizing
Micro-Arc Oxidation (MAO/PEO)
Chemical conversion coating
E-coating
Sandblasting and other finishing processes
For magnesium and other lightweight alloys, surface treatment can provide corrosion protection, wear resistance, appearance, and galvanic isolation as required.
Aikerly supports projects from prototypes and samples through production.
We can arrange:
Functional prototypes
Pilot production
Dimensional inspection
Material and process testing
Quality inspection
Assembly
Packaging and production preparation
Production is managed through our own manufacturing capabilities and qualified partner factories in China. We coordinate manufacturing, quality control, and logistics according to customer requirements.
Material Selection → Prototype → Process Review → Production → Inspection → Finishing → Assembly → Delivery
Material Selection & Optimization
We help customers evaluate material options based on application requirements, weight, mechanical performance, corrosion considerations, manufacturing requirements, and cost. Our focus is to identify practical material solutions that can be sourced and manufactured reliably.
Design & Manufacturing Review
We review component designs for manufacturing feasibility before production, including material selection, geometry, tolerances, production processes, tooling considerations, and quality requirements. This helps identify potential manufacturing issues and avoid unnecessary redesign or production costs.
Cost & Production Support
We evaluate material and manufacturing options to help customers balance performance, production volume, quality requirements, and cost. Engineering support is provided as part of the material sourcing and component manufacturing process—not as a separate consulting service.
Ready to Start Your Lightweight Project?
Send us your 3D CAD files (STEP/IGES) or material specifications for a DFM review and preliminary quote.