Aluminum Heat Sinks & Thermal Components

Custom Heat Sinks, Cooling Plates & Thermal Components

Aikerly helps companies develop and source custom aluminum thermal components from qualified manufacturing partners in China.

Whether you already have a finished drawing or are still working through the design, we can help review the part, select a practical manufacturing process, and coordinate production from prototype to delivery.

Aluminum Materials

Common aluminum options include 6061, 6063, 6082, 7075 and suitable casting alloys.

The right alloy depends on the application. Thermal conductivity may be the priority for one project, while strength, machinability, corrosion resistance, weight, or cost may matter more for another.

We can help evaluate the material together with the manufacturing process rather than selecting an alloy in isolation.

Manufacturing Capabilities

Extrusion

A practical choice for heat sinks with continuous fin profiles and repeat production.

Common applications include LED systems, power electronics, telecom equipment, industrial controls, and electronic enclosures.

CNC Machining

Used for prototypes, smaller production runs, complex geometries, and parts requiring precise mounting or interface features.

Die Casting

Suitable for higher-volume thermal components with more complex shapes and integrated features.

Skiving

Used when a high fin density or thin fin structure is needed to increase available cooling surface area.

Cold Plates & Liquid Cooling

For higher thermal loads, we coordinate machined, brazed, and other aluminum cold-plate structures with internal cooling channels.

Typical Applications

Aikerly supports thermal component projects for:

Power Electronics
Inverters, motor controllers, power supplies, semiconductor equipment, and industrial drives.

EV & Energy Equipment
Battery systems, charging equipment, motor electronics, power conversion, and energy storage.

Telecom & Computing
Communication equipment, networking hardware, servers, and high-density electronic systems.

Industrial Equipment
Automation, robotics, control systems, sensors, and industrial lighting.

How We Work

1. Send the Part

Send a drawing, CAD model, sample, specification, or simply explain what you are trying to build.

2. Review the Design

We look at the geometry, material, tolerances, thermal requirements, and likely manufacturing process.

3. Match the Production

We select and coordinate with a manufacturing partner that fits the part, volume, quality requirements, and production process.

4. Prototype

Samples can be produced for dimensional and functional evaluation before moving into regular production.

5. Production & Quality

Aikerly coordinates production, inspection, finishing, packaging, and required documentation according to the approved specifications.

6. Delivery

We coordinate shipment and delivery to your facility or designated destination.

What to Send

You can start with whatever information you already have:

• 2D drawing

• 3D CAD model

• Existing sample

• Material specification

• Heat load or power rating

• Operating temperature

• Dimensions

• Surface finish

• Expected quantity

• Target cost, if available

If the design is not finalized, that is fine. We can start with the available information and work out the main manufacturing questions first.

Why Aikerly

Aikerly is not tied to a single factory or manufacturing process.

We work between the customer and qualified production partners, helping turn a component requirement into a workable production plan.

That means looking at the part, process, supplier capability, quality requirements, and production cost together.

For customers sourcing from China, Aikerly provides one point of coordination from engineering review through production and delivery.

Have a Heat Sink Project?

Send us your drawing, CAD file, sample, or project requirements.

We can review the part and come back with a practical manufacturing approach, material options, and the next steps for production.

Request an Engineering Review

Aikerly — Engineering-driven sourcing and manufacturing coordination.