Mg Alloy  Extruded Tubes

Magnesium alloy extruded tubes


➡️Specifications：

➡️Regularly Produce Extruded Square Tubes

20×20×2，58×55×1.5，12×12×1，40×15×2.5，40×40×2，50×25×2，32×31×3.02，40×40×2，38×38×2，39×39×2，40×70×2

➡️Regularly Produce Extruded Round Tubes

Φ24×1.2，Φ23×2.5，Φ25×2，Φ26×2，Φ42×37，Φ28×1.5，Φ34×0.8，Φ23.5×1.5，Φ42×37，Φ28×1.5，Φ44×1.，Φ14×4，Φ26×1.5，Φ9.52×0.55，Φ9.52×0.55，Φ24×1.5，Φ11.7×1.5，Φ44×5，Φ54×4，22×1

Φ60×4.2

➡️Delivery state:

without heat treatment state (F state), further state that can consider customer needs

➡️Product Details:

Country of Origin: China

Brand: Aikerly or OEM

Certification: ISO, DNV, BV

Grades: AZ31B, AZ61A, AZ80, ZK60A, AM50A, WE43, ZM21, ZK60A, AZ91D

 

➡️Payment and Shipping Terms:

Minimum Order Quantity: 1 kg

Unit Price: $3-35/kg

Shipping Packaging: on pallets or in cartons

Delivery Time: 500 kg， 25 days

Payment Methods: L/C, D/A, D/P, T/T, Western Union, MoneyGram, Paypal

Supply Capacity: 800 tons/month

How does AIKERLY ensure the quality of the tubes

Material Selection: Choose appropriate magnesium alloy materials and conduct composition analysis and testing.

Precise Extrusion Process Control: Rigorously control extrusion process parameters.

In-line Quality Inspection: Perform quality inspections during the extrusion process.

Stringent Heat Treatment Control: Maintain strict control over heat treatment processes for applicable products.

Surface Treatment as Needed: Apply suitable surface treatments based on requirements.

Robust Quality Management System: Establish a comprehensive quality management system.

Training for Production Personnel: Provide necessary training to production staff.

Regular Equipment Maintenance: Perform routine maintenance and upkeep of extrusion equipment.

Applications

Aerospace Industry: Used to manufacture lightweight structural components in the aerospace sector.

Automotive Industry: Used to manufacture automotive components.

Electronics Industry: These tubes are used to manufacture electronic device enclosures and heat sinks.

Electric Power Industry: Used for power transmission lines, electrical equipment, and transformers.

Medical Devices: Used to manufacture lightweight, non-magnetic components in medical equipment.

Communication Equipment: Used to manufacture enclosures and components for wireless communication and satellite communication equipment.

Sports and Recreation: Used in sports equipment, outdoor gear, and recreational devices.

Military Applications: Used to manufacture military vehicles, aircraft components, and weapon systems.

Specific features


In addition to the common characteristics of magnesium alloys, extruded magnesium alloy tubes have the following specific features.

Uniform Wall Thickness: The extrusion process ensures precise control over wall thickness.

Complex Geometries: Extrusion allows for intricate shapes and cross-sectional profiles.

Enhanced Mechanical Properties: Through grain alignment, extrusion improves mechanical characteristics like tensile strength and hardness.

Tight Tolerances: Extrusion achieves tight manufacturing tolerances.

Smooth Surface Finish: Extruded tubes exhibit a smooth finish.

Improved Surface Integrity: The process enhances surface quality by reducing defects and inclusions.

Enhanced Ductility: Extrusion enhances ductility, making tubes more resistant to deformation and stress-induced fractures.

Reduced Porosity: Extruded tubes typically have fewer internal voids.

Consistent Microstructure: Extrusion promotes a uniform, refined microstructure.

Tailored Grain Size: Grain size can be tailored through the extrusion process.

Wider Size Range: Extrusion accommodates various tube sizes.

Cost-Efficiency: Extrusion minimizes material waste, reducing the need for secondary processing, and making it a cost-effective manufacturing method.

High Production Rate: Extrusion is a fast process, enabling efficient production of magnesium alloy tubes in large quantities. 

Secondary Processing

Cutting and trimming：  Cutting the extruded tubes to the desired length.

Machining and Turning: Precision machining or turning of the tube's ends or external surfaces.

Welding: Welding different components or tube segments together.

Surface Treatment: Applying surface treatments such as painting, anodizing, or plating.

Bending and Shaping: Bending or shaping the extruded tubes to achieve the desired curves or contours.

Cutting and Drilling: Cutting or drilling on the tubes as needed for component assembly or other purposes.

Heat Treatment: Some applications may require heat treatment of the extruded tubes.

Common Grades 

Some common grades used for magnesium alloy extruded tubes include AZ31, AZ61, AZ80, and AZ91.


AZ31: This is a widely used magnesium alloy, composed of magnesium with 3% aluminum and 1% zinc. It offers good strength, excellent corrosion resistance, and good weldability. It is commonly used in applications such as aerospace components, automotive parts, sporting goods, and electronic devices.


AZ61: This alloy contains 6% aluminum and 1% zinc. It provides improved strength compared to AZ31 and exhibits good corrosion resistance. AZ61 alloy extruded tubes find applications in aerospace, automotive, and general engineering industries.


AZ80: With 8% aluminum and 0.5% zinc, AZ80 magnesium alloy offers higher strength and good creep resistance. It is commonly used in applications requiring higher load-bearing capacity and temperature resistance, such as aerospace components and high-performance automotive parts.


AZ91: This alloy consists of 9% aluminum and 1% zinc. It provides good mechanical properties, corrosion resistance, and castability. AZ91 magnesium alloy extruded tubes are used in various industries, including automotive, aerospace, electronics, and consumer goods.

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